Low Noise Copper Wire Double Twist Stranding Machine Make Bunching Wire

Technical Specification

Application:

Suitable for bunch-twisting copper conductors, aluminum alloy conductors, etc., and for twisting cable core wires.

Features:

• The machine is controlled by PLC with a human-machine interface. Digital control technology and PLC programming ensure the reliability of the entire control system. The strand pitch can be flexibly set using the touch screen.
• It adopts a bow with carbon fiber material, which has high strength and is lightweight.
• The bow, traction, and take-up systems all use independent motors.
• Very high efficiency. The production efficiency of the double-twist buncher is about 3 times higher than that of the rigid strander.

Product Description:

The "Low Noise Copper Wire Double Twist Stranding Machine" is a specialized piece of equipment used in the wire manufacturing industry. It is designed to strand or twist multiple copper wires together to create a cable or bunching wire.

The term "Low Noise" suggests that this particular machine is engineered to minimize noise generated during the stranding process. This feature can be beneficial in reducing noise pollution in the production environment or providing a more comfortable working environment for operators.

The machine employs a "Double Twist" mechanism, which means it twists the wires in two directions simultaneously to create a tightly stranded cable. This double twist action helps enhance the stability and integrity of the resulting cable.

The primary purpose of the machine is to "Make Bunching Wire." Bunching wire refers to a type of cable or wire that is formed by twisting together multiple individual wires. This process increases the overall flexibility and strength of the wire, making it suitable for various applications.

When using the Low Noise Copper Wire Double Twist Stranding Machine, copper wires are fed into the machine, and the machine twists them together in a controlled manner. The resulting cable or bunching wire can have different characteristics depending on factors such as the number of wires being twisted, the direction and degree of twist, and the specific requirements of the application.

It's worth noting that the double twist stranding process can be applied to different types of wires, not just copper. However, in this case, the machine is specifically designed for copper wire stranding. The resulting bunching wire can be utilized in various industries, such as telecommunications, power distribution, and electrical wiring, where flexible and robust cables are required.

Performance characteristics:

1. Applicable core wire: Ф0.6-6.0mm.
2. Stranded outer diameter: MAXФ15mm,
3. Twisting distance range: 20~200mm.
4. Reel diameter: Ф800mm.
5. Speed of cantilever single winch: 600 rpm.
6. Direction: Left and right "S", "Z" can be switched.
7. Operation mode: touch screen operation.
8. Production line speed: 0-60m/min

800 cantilever single winch:

1. Main motor: 11KW;
2. Main inverter: 11KW;
3. Brake: 10KG pneumatic disc brake;
4. Speed regulating motor: 3.7KW;
5. Speed control inverter: 3.7KW;
6. Traverse: The motor drives the lead screw for cable arrangement. Motor: power 1/2HP, reduction ratio: 6:1,
7. Specification of take-up reel: Φ800;
8. Reel locking: manual locking.
9. Reel lift: electro-hydraulic lift.
10. Man-machine interface operation: The twist distance, speed, and meter can be recorded, displayed and set at any time, and have common
11. Fault display; color touch screen: 8 colors 6 inches.
12. PLC programmable controller specification model: SIEMENS S7-200 CPU266;
13. Specification and model of rotary encoder: Japan Rheinland CB-2000HC;
14. Type of meter: meter is recorded in the machine and displayed on the touch screen;
15. Disconnection type meter in place alarm and stop;
16. Safe operation limit.

Jiangsu Hopda Machinery Co., Ltd. was founded in 1989 and is located in the Guanlin Industrial Zone of Yixing City, Jiangsu Province, China. The company covers an area of 45,000 square meters, with a production workshop of 40,000 square meters. Currently, it has 260 employees, including over 60 engineering and technical personnel. We are a technology-oriented enterprise specializing in the research, development, design, manufacturing, and service of intelligent cable production. The company boasts more than 50 sets of large-scale production equipment with assets totaling nearly 100 million RMB.

In this new era of development, with a commitment to revitalizing the national industry, we will continue to make “high efficiency, high quality, and low energy consumption” as the core of intelligent manufacturing. We stand firm with confidence, and alongside our partners, we will contribute to the community through industrial development.